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What is Telemetry? Definition, Benefits, and Implementation

Nick Vasco | 4 minutes | December 17, 2024

Telemetry is the automated process of collecting and transmitting data from remote sources. It’s especially useful in industrial gas applications for monitoring gas levels, pressure, temperature, and other vital parameters in real time. 

In this guide, you’ll learn how telemetry works, why you should leverage it, and how different industries use it. We’ll then talk about how to get started with telemetry.

Understanding Telemetry in Industrial Gas Applications

In the industrial gas sector, telemetry serves as your round-the-clock monitoring system. Think of it as having a dedicated team constantly watching your gas systems – but instead of people, you have sophisticated sensors and communication devices doing the work.

The system typically consists of three main components: 

  1. Sensors that measure various parameters
  2. Transmission systems that send the data
  3. Monitoring equipment that receives and analyzes the information

This setup provides real-time insights into your gas systems’ performance and status.

Telemetry systems can track multiple parameters simultaneously, including:

  • Tank levels
  • Pressure readings
  • Flow rates
  • Temperature variations

The data is transmitted securely through various channels like cellular networks, satellite communications, or hardwired connections.

Benefits of Telemetry for Gas Management

Using telemetry in your gas management system directly benefits your bottom line. The most immediate benefit is the elimination of manual monitoring, which saves time and resources.

Real-time monitoring also helps prevent emergencies by alerting you to potential issues before they become critical. For example, if a tank’s pressure begins to fluctuate outside normal parameters, you’ll know immediately rather than discovering it during a routine check.

An especially valuable benefit of telemetry is delivery schedule optimization. Instead of relying on estimated usage patterns, suppliers can monitor actual consumption rates and schedule deliveries exactly when needed. The result is a reduction in both your costs and the environmental impact of unnecessary deliveries.

Finally, the data collected through telemetry provides valuable insights for long-term planning. You can analyze usage patterns, identify peak demand periods, and make informed decisions about capacity planning and equipment maintenance.

Practical Industry Applications of Telemetry

Telemetry is used across industries for many processes, as shown in the following table:

IndustryTelemetry Application
ManufacturingManufacturing facilities use telemetry to monitor nitrogen levels in their processes, ensuring consistent product quality. When levels drop below a certain threshold, the system automatically alerts both the facility manager and the gas supplier.
HealthcareMedical facilities rely on telemetry to maintain critical gas supplies for patient care. The system monitors oxygen levels continuously, ensuring that supplies never run low and that pressure remains within safe parameters.
Food and beverageFood and beverage manufacturers use telemetry to monitor CO2 levels in carbonation processes. The system helps maintain precise gas mixtures and ensures uninterrupted production.
Science and technologyLaboratories depend on telemetry to track specialty gas mixtures used in sensitive experiments. The system helps maintain the integrity of research by ensuring gas purity and availability.

How To Implement Telemetry Solutions

Getting started with telemetry doesn’t have to be complicated. Modern systems are designed to integrate seamlessly with existing gas infrastructure. The key is choosing the right solution for your specific needs.

Start by assessing your current gas management challenges. Are you looking to optimize delivery schedules, improve safety monitoring, or achieve similar goals where monitoring is crucial? Answering this question will help determine the type of sensors and monitoring equipment needed.

Once you zero in on the equipment you need, follow these tips to simplify the implementation of telemetry solutions:

  • Choose your provider wisely – work with experienced providers who understand both telemetry systems and industrial gas applications. They can help design a solution that addresses your specific needs while ensuring compatibility with your existing equipment.
  • Customize your solution as needed – telemetry systems can be scaled and modified as your needs change. You might start with basic tank level monitoring and add additional parameters like pressure and temperature tracking later.
  • Monitor your pipelines – After setting up your data collection and analysis pipelines, track their performance to make sure they’re working as planned. Use the results to adjust your processes and tools as needed.

Leverage Telemetry in Your Operations

While the initial investment in telemetry might seem high, it quickly pays off through improved efficiency, reduced waste, and prevention of emergency situations. Plus, the peace of mind that comes from knowing your gas systems are being monitored 24/7 is invaluable.

As long as you choose the right provider, telemetry solutions can optimize your industrial gas management and help your business operate more efficiently.